Sewing Line Monitor
Line 04 below plan18 lines running · 38,640 pcs today · factory sewing efficiency 83%
LINE 0461%
640
Target
356
Actual
48
Operators
PO-2048 · POLO-2048Reject 12
LINE 0792%
560
Target
540
Actual
42
Operators
PO-2048 · POLO-2048Reject 8
LINE 0189%
1,180
Target
1,142
Actual
52
Operators
PO-2051 · TSHIRT-1024Reject 18
LINE 0964%
420
Target
318
Actual
40
Operators
PO-2062 · HOOD-3021Reject 26
Line 04 — operation breakdown
POLO-2048 · standard minute value 14.2 · today
| Operation | Machine | Operators | Target | Actual | Efficiency | Bottleneck |
|---|---|---|---|---|---|---|
| Shoulder join with tape | 4T overlock | 4 | 640 | 402 | 63% | Input short |
| Collar attach | Single needle | 8 | 640 | 386 | 60% | — |
| Placket attach & top stitch | Single needle | 10 | 640 | 372 | 58% | Skill gap |
| Sleeve attach | 4T overlock | 6 | 640 | 364 | 57% | — |
| Side seam & slit | 4T overlock | 7 | 640 | 358 | 56% | — |
| Bottom hem | Flat lock | 5 | 640 | 356 | 56% | — |
| Button hole & attach | BH / BS | 4 | 640 | 356 | 56% | — |
| Label attach & trimming | Single needle | 4 | 640 | 356 | 56% | — |
| Line output | 640 | 356 | 56% | |||
Placket operation is 12% below the line average — operator training scheduled 19 Aug
Order impact →
Hourly output — line 04
7209
7810
6411
4212
2813
3614
3615
Target 80 pcs per hour · navy panels ran out at 11:40
Line efficiency board
Line 0189%
Line 0288%
Line 0461%
Line 0591%
Line 0792%
Line 0964%
Line 1182%
Line 1487%