Production Planning · TexFlow ERP

Sewing capacity / day

14,600 pcs

20 lines · 1 shift

Loaded

13,180 pcs

90.3% utilisation

Free capacity

1,420 pcs

Lines 12 and 18

Overtime planned

214 hrs

₹1.86L this week

Changeovers

Next 7 days

Capacity vs load — next 4 weeks

Pieces per week across all sewing lines

Week 35 over-loaded

96%W34

104%W35

88%W36

72%W37

54%W38

Capacity 87,600 pcs per week · week 35 is loaded to 91,100 pcs

Line	Operators	Current order	Style	SMV	Plan/day	Actual	Efficiency	Next order	Changeover
Line 04	48	PO-2048	POLO-2048	14.2	640	356	61%	PO-2064	21 Aug
Line 07	42	PO-2048	POLO-2048	14.2	560	540	92%	PO-2059	20 Aug
Line 01	52	PO-2051	TSHIRT-1024	8.4	1,180	1,142	89%	PO-2068	27 Aug
Line 02	50	PO-2051	TSHIRT-1024	8.4	1,120	1,088	88%	PO-2068	27 Aug
Line 05	44	PO-2057	JOGGER-4421	18.6	760	742	91%	PO-2071	20 Aug
Line 09	40	PO-2062	HOOD-3021	26.4	420	318	64%	—	—
Line 12	0	Idle	—	—	0	0	—	PO-2064	Available
Line 18	36	Changeover	—	—	0	0	—	PO-2053	18 Aug

8 of 20 lines shown · Factory 01 Nallur Operator attendance →

System generated

Move PO-2048 balance to line 12Adds 480 pcs/day · recovers 2 days on the critical pathApply
Shift PO-2062 to Factory 02Hoodie SMV suits the heavier machine set thereSimulate
Pull PO-2068 forward to week 37Relieves the week 35 overload of 3,500 pcsSimulate

Cutting78%

Sewing90%

Finishing86%

Packing96%

Knitting64%

Packing is the next constraint once sewing recovers.